stainless steel worm reducers

stainless steel worm reducers
EP 700 Series STAINLESS Worm Gear Speed Reducers | Ever-Power Gear
THE INITIAL Stainless Reducer
The Ever-Power Gear 700 Series Worm Gear Quickness Reducer has been a foundation in food and beverage applications for decades. As a leader in worm gear technology, Ever-Power Equipment continues to improve product performance by developing innovative designs to meet more stringent demands and anticipated tightening of federal rules in the food and beverage industry.
Blending trusted 700 Series worm gearing with a forward thinking new exterior style, the stainless steel 700 series has been optimized to withstand the harshest washdown conditions. The units feature reliable 700 Series worm gearing, a 316 stainless rounded casing with smooth uninterrupted areas made to prevent particle accumulation and pooling liquids, dual lipped shaft seals, covers for all hardware and counter bored holes.
NSF Certified Logo
Sure, a stainless gearbox costs greater than a painted 1, but purchasing a more corrosion resistant gearbox saves money and makes the most sense in the long run. Unmatched product efficiency in extremely caustic washdown applications coupled with first class customer support makes Ever-Power Gear your first choice for rate reducers and gearmotors!
Product Features
NSF International Certified
316 stainless steel housing, bearing carriers and flanges
303 stainless output shafts
Rounded housing eliminates practically all toned surfaces and prevents foreign matter accumulation or standing up fluid
Elimination of most exposed hardware promotes even surfaces to optimize wash down effectiveness
Lubed forever with H1 rated meals quality lubricant Klubersynth UH1 6-460
Flange design incorporates jack bolt holes to facilitate easy motor-reducer separation
5:1 – 100:1 Single Reduction
100:1 – 3600:1 – Double Reduction
Motor flange style incorporates an O-ring to minimize ingress of particles or fluids
Polished matte complete maintains clean appearance throughout operation
Optional high pressure washdown seal available
Obtainable in hollow and solid result shaft
Stainless Steel, Heavy-duty Correct angle (SSHdR) series worm gearboxes are made with 304 stainless. All reducer areas are polished and curved to prevent organism growth on areas. SSHdR series Hollow Output Bore reducers can be found in speed ratios ranging from 5:1 to 60:1 with imperial center distances ranging from 1.75 to 3.25 inches. Also, our stainless steel gearboxes come pre-packed with EP meals grade lubricant.
“EP” series Flange Insight – Hollow Bore Output series stainless steel right angle worm gear reducers are stocked as finished goods with hollow result bore sizes which range from 1” to 2-3/16” with available center distances ranging from 1.75 to 3.25 inches. All motor insight flanges are NEMA C-face quill style designs and each unit is sold pre-filled with EP meals grade lubricant. Stainless Steel bushing kits can be purchased separately to allow for a greater number of head shaft size configurations.
Product Features
5:1 – 60:1 ratios
Center distances ranging from 1.75 to 3.25 inches
304 stainless housing, covers and flanges
Smooth, polished areas and etched nameplate
Internal bladder functions as a breather and effectively dispels heat
Double-lipped VITON oil seals (at output)
15CrMo4 NEMA quill insight with carburizing heat treatment
CuSn12Ni2 bronze alloy worm wheel with high efficiency equipment tooth configuration
RoHS plastic-type covers supplied to fill unused mounting slots
0-ring provided on input flange to prevent moisture intrusion
Pre-loaded with Mobil CIBUS 460 H1 food grade lubricant
Interchangeability with major brands
1-year warranty
Stainless Steel (SS Series)
Grove Gear STAINLESS gear reducers offer excellent corrosion protection. They are rust evidence and in a position to withstand the harshest conditions. The stainless housing, cover and external hardware offer an exceptionally long life.
Center distances from 1.33” through 3.250”.
Six sizes available with rankings to 17 HP.
Available in single and dual reduction.
Ratios from 5:1 to 3600:1.
316 stainless steel casing and covers to withstand extreme environments.
Factory-filled with premium Mobil Glygoyle 460 polyalkalene glycol lubricant
Vent-free “sealed-for-life” design with Enviroseal technology.
EP double lip seals provide prolonged life through increased resistance to high temperature, abrasion and chemicals.
O-ring on face of input flange offers a positive seal against moisture intrusion.
303 stainless output shaft.
Worms are cut, heat-treated, floor and polished to supply efficient, quiet operation.
All units are 100% run and leak tested at the factory to insure that you receive the highest quality product.
Ultimate application flexibility with all-angle mounting provisions, the widest selection of accessory bases and flanges and the largest selection of stock reducer styles.
Mounting sizes are interchangeable with many industry standard reducers.
EP Stainless Steel
Right Angle / Heavy Washdown Duty Stainless Steel Speed Reducer
This Stainless Steel reducer is made for Heavy Duty Washdown applications and is resistant to numerous forms of wear. This is exactly what you need to use for severe environmental conditions.
STAINLESS STEEL WORM GEARBOX
Adhere to HACCP and EHEDG regulations
It is becoming more and more difficult to really get your machine to meet the HACCP and EHEDG regulations, while your customers vulue this more and more. The stainless worm gearbox drive program Ever-Power allows you to stay cost effective but meet tcustomer demants.
The Ever-Power stainless worm gearbox types are designed to meet the guidelines. As a result, they are resistant to a thorough cleaning regime, is made of hygienic components and are also dead spots, and horizontal surfaces whenever you can, avoided. Of course, the material of the products is stainless.
Output torques of 40Nm up to 160Nm.
Output shaft sizes of 18mm up to 25mm.
Input flanges 63B14a up to 90B5.
Reduction ratios of i=7,5 up to i=100.
Food grade oil, food grade seals and hygienic design.
Material worm wheel: Cu bronze SN12 Ni2 (UNI7013-10), materials hardened steel worm shaft and ground profile ZI (UNI4760).
Belastingscapacitieiten conformity: ISO.14521, DIN.3996, BS 721, AGMA 6034, ISO 6336, DIN 3990, DIN 743, ISO 281.
STAINLESS STEEL WORM GEAR SPEED REDUCERS
◦ Right angle worm gearbox
◦ Ratio 5:1 to 60:1
◦ Size 206 to 325 (2.06″ to 3.25″ between input and output shaft)
◦ Designed for heavy-duty washdown
◦ Rust free casing, flange, and shafts are ideal for food industry
◦ Ideal for tough environments and corrosive applications
◦ Internal bladder adjusts to temperature and pressure – No dependence on a surface breather
◦ Heat-treated steel worm shaft w/ surface thread
◦ Aluminium bronze (ALBC3) worm wheel
◦ Polished matte finish
◦ Top quality double lip oil seals
◦ Input flange O-ring repels external moisture
◦ USDA H1 food grade lubricant : MOBIL SHC CIBUS 460
◦ Compatible with 56C, 145TC and 182/4TC Motor Inputs
◦ One year limited warranty
Ever-Power Stainless Steel S Series right-angle worm reducer is ideal for harsh washdown conditions in food digesting or other applications with high temperature/high pressure sprays. The S Series comes regular given synthetic oil for life time lubrication and is comprised of a stainless steel housing that is made for security in washdown applications, also made for multiple mounting configurations.
Hygienic stainless BJ worm gearboxes
Ever-Power offers a self-produced stainless gearbox range of top quality. The series originated specifically for the food industry and additional industries where there are consistently stringent requirements for the resistance of the materials and the easy-to-clean style.
The gearboxes are made from a smooth stainless gear housing, they are existence lubricated and may of course be supplied with oil approved for the food industry. Oil seals are standard manufactured from nitrile rubber.
To reduce the risk of bacterial growth, the design is characterised by smooth machined areas without unnecessary flanges, recesses and mounting holes. Additionally it is possible to order the gearboxes with torque arm, side flange, totally free worm and plug-in shaft. Other modifications are performed on ask for including such as stainless spindle gears.
In situations where you will want complete hygienic gear engine, we will offer the EP-gearboxes fitted with stainless AC or servo electric motor.
Resistant to cleaning with drinking water under pressure
The protection of the gearboxes is IP65, and for stainless motors it really is IP66. This ensures that the products can be cleaned with drinking water under great pressure from all directions. To achieve an overall protection of IP66 by assembly of gearboxes and motor, you must use a gasket of nitrile rubber for the joint. This means that the gear motors are well suited for free mounting with out a traditional stainless security cover in areas where hygiene requirements are highest. Hidden sources of pollution can therefore be avoided.
The gearboxes are as standard given a center distance of 31, 42, 61 and 99 mm with gear ratios from 5:1 to 100:1 and with an output torque as high as 900 Nm.
Stainless worm gearbox
Ratios
Maximum output torque
[Nm]
Housing design
Series 31
5:1 – 75:1
13.2
Stainless steel
Series 42
5.4:1 – 75:1
57
Stainless steel
Series 61
7:1 – 100:1
208
Stainless steel
Series 79
7:1 – 60:1
337
Stainless steel
Series 99
7:1 – 100:1
891
Product selection brochures available below:
Full Integral Horsepower Product Catalog
Worm Product Selection Table
S 45 Series – 0.25 – 1HP, 97 – 450in-lbs, 17.2 – 250RPM
S 50 Series – 0.25 – 2HP, 199 – 567in-lbs, 17.5 – 250 RPM
S 63 Series – 0.25 – 2HP, 209 – 1199in-lbs, 18.6 – 250RPM
S 85 Series – 0.5 – 5HP, 666 – 2353in-lbs, 18.2 – 250RPM
Additional flange and shaft inserts available and may be requested during product selection. To order, please contact Bison at 1.800.ATBISON (282.4766) and ask to speak to an Automation Specialist. Online selection and buying coming soon!
Stainless Steel Solutions
Powerful, Clean Solutions with a Stainless Reputation.
Ever-Power Drive’s stainless precision movement gearboxes are designed for sterile manufacturing environments. The product’s smooth surface area and curved contour permits easy cleaning and bacteria-free surfaces, ideal for meals digesting and pharmaceutical applications. The merchandise is designed and ranked to IP69k providing maximum safety against contaminant ingress as well as leak free operation.
Catalogued models of Ever-Power Gear’s popular stainless 700 Series swiftness reducers are actually available with standard 2-day delivery. Procedure improvements have yielded the industry’s best standard lead time for stainless steel worm gear reducers.
Ever-Power Gear’s SS700 Series, the initial “domed crown” stainless reducers, are made for maximum corrosion resistance and superior efficiency in high-pressure food digesting and packaging washdown applications.
A convenient after hours/holiday hotline can be available for emergency orders. Catalogued SS700 Series versions are stocked at local and regional distribution centers to make sure fast delivery.
All SS700 versions are NSF Qualified and also have many maintenance-friendly features including electropolished exterior finish, sealed motor flange, and covered hardware. To avoid miniscule niches that can web host microbial contamination, the nameplate offers been laser marked to supply a smooth uninterrupted surface. A large internal essential oil reservoir, filled up with H1 food-quality lubricant (Klubersynth UH 1 6-460) and sealed for life, allows for a wide selection of operating temps and extended service lifestyle.

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