Ever-Power – The powerful bevel gearbox
The design of the Ever-Power range has been influenced by extremely varied applications within various industry sectors. This bevel gearbox has been developed with a specific torque/speed relationship in mind and therefore advantages from many advantages.
compact and rigid style ensures highest performance whilst being space and weight efficient
Friction-locked match between shaft and bevel gear
Energy-saving because of high efficiency ranking of 98%
Options
additional cooling: oil circulation system for cooling, cooling packs with or without additional fan
extended result hollow shaft for shrink disc (with or with out shrink disc)
customized designs
mounting feet
also obtainable in stainless steel
The EP-Series spiral bevel gearbox product line offers 7 numerous sizes, 6 model types, and 9 ratios, with various input-output arrangements including solid shaft or hollow bore options, in addition to universal mounting capability.
Most of these options are created feasible by a modular style concept that begins with a cubic casing.
The EP-Series is an extremely versatile products, meeting virtually all the technical offices requests.
Additional designs:
EP Series Used as multipliers (Reduction ratios = 0.5 ; 0.67)
EP Series Manual slide dog clutch, including a neutral.
EP Series Exactly like ZD With manual forward neutral and invert.
EP Series Spiral bevel gearbox with reinforced hollow bore.
Precision Spiral Bevel Equipment Reducers – EP Series
Our EP-Series is a great spiral bevel gearbox solution whether for ability tranny, high torque, or dynamic applications. These gearboxes feature durable cast iron housings, hardened bevel gears that are lapped in pairs, and robust bearings all adding to a reputable and optimized performance.
Features
Readily available in a wide range of frame sizes
Many shaft configurations
Mathematically precise common bevel gear ratios
High efficiencies 94-98%
Lubricated for life with synthetic oil
Merging these features with Ever-Power capability to customize, the EP-Series spiral bevel gearbox is a ideal addition to your machine design.
Below is a selection of EP-Series gearboxes. You will discover the full product line, with technical specs and CAD models, here:
All V-Series
Shaft output configurations
Hollow output configurations
Spiral bevel gearboxes
Ever-Ability spiral bevel gearboxes are ideal for universal use thanks to their machine-friendly structure and adaptability. The effective and reliable best performer is available in different versions. Like all Ever-Electricity spiral bevel gearboxes, they are manufactured using the modern production approach to ground circular arc tooth according to Ever-Ability. For customers, this means greater toothing quality and precision as well as even faster delivery times.
Angular gearbox with sound shaft with key
Ratios: i [-] 1.0 – 6.0
Max. acceleration torque: T2maxzul [Nm] 27 – 15300
Nominal torque on output shaft: T2Nzul [Nm] 10 – 5700
Max. backlash: j [arcmin] 10, 7, [4]
Max. input swiftness: N1maxzul [min-1] up to 4500
Strong spiral bevel gearboxes – small and easy to incorporate
Spiral bevel gearsStainless spiral bevel gears
Ever-Power wide variety of spiral bevel gearboxes happen to be characterised by top quality and robust efficiency by virtue of the gear housing made of cast iron. Our spiral bevel gearboxes are manufactured in four different versions. The drive and the steering wheel are mainly made out of Ever-Power spiral gearing offering a calm, steady and efficient operation.
Type EP may be the standard version where the bedding consists of strong single-row deep groove ball bearings on polished bearing seats.
Type “E” and “P” are gearboxes designed for transmission of high torques in low revolutions. The bearings will be strong conical roller bearings on polished bearing seats.
Type “L” is a special gearbox manufactured according to customer requirements.
Our spiral bevel gearboxes can be given up to four shafts, hollow shaft and with an output torque of up to 1,000 Nm and will be fitted with a electric motor flange with a good coupling for direct mounting of the motor.
The spiral bevel gearboxes can be found in the following gear ratios 1:1, 1,5:1, 2:1 and 3:1 and may also be supplied as reversing gears. All spiral bevel gearboxes are life-time lubricated and may be supplied in a hygienic version with a lubricant approved for the food industry, with stainless steel shafts and with a rustproof yellowish chromated gear housing. If there is a want for particular shafts or flanges, we’ve great encounter in adapting gearboxes – even in smaller figures – or in designing particular gearboxes for instance with equipment housings in stainless steel or as precision gearboxes with minimal backlash.
The typical definition of a Bevel Gear is a cone-shaped gear which transmits power between 2 intersecting axels.
Looking at bevel gears out of the differences in helix angles, they may be generally classified into directly bevel gears, which do not have helix angles, and spiral bevel gears (which includes zerol bevel gears), which do possess helix angles. However, because of the actual fact that manufacture facilities for straight bevel gears are becoming rare and the actual fact that straight bevel gears teeth cannot be polished, making spiral bevel gears which may be polished superior in conditions of noise reduction, spiral bevel gears will probably become more common in the future.
Bevel gears can be generally categorized by their manufacturing methods, namely the Gleason method and Klingelnberg technique, which each have differing teeth designs, and presently most gears utilize the Gleason technique. Incidentally, all gears manufactured by Ever-Power utilize the Gleason method.
Ever-Power description: Spiral bevel gearbox
High-precision and high performance spiral bevel gearboxes from Ever-Power are utilized worldwide in all industrial sectors of mechanical engineering.
Our comprehensive manufacturing services and our in-residence heat treatment make us extremely flexible and responsive. We interact in partnership with you, providing guidance and assistance for your unique software, guiding you through idea, design and manufacture according to your own requirements.
Provides invaluable rewards for customised solutions.
Additional drive shafts and a selection of internal gear arrangements make the typical version of our spiral bevel gearbox truly adaptable. In one to three additional shafts, you will find the perfect solution.
Precision of gearing guaranteed by verifiable inspection reports (single flank test)
Various gearbox quality classes
Numerous special possibilities, such as reinforced bearings or cooling for operation at high temperatures
Versions for unique requirements such as for example ATEX or for make use of in the meals industry
Various corrosion resilient finishes: aluminium, stainless steel, painting or Tenifer 30 NO treatment
The spiral bevel gearboxes for torques up to 8,000 Nm have proven their versatility and value time by being extremely precise with suprisingly low backlash and incredibly low transmission error. Silent, shock resistant, possess overload capability and so are space saving.
The large precision spiral bevel gearbox is utilized worldwide in paper processing, food processing, automotive and specialty engineering. An “understanding” when it comes to top quality, diversity, longevity and reliability.
The modified helical teeth of spiral bevel gears create dependable, tooth-to-tooth traction that minimizes backlash and prevents the gears from slipping. The gears will be carefully spaced to permit lubricants to be pass on evenly. The spiral bevel gears in a Ever-Power gearbox are specifically adjusted with a unique, adjustable locknut design.
Spiral bevel gears are designed for applications that require high speed and high torque power. They are able to help cut customer costs by providing long-lasting performance with reduced need for fixes or replacements. With spiral bevel gears, there is no need for offsets and a considerably reduced threat of overheating. Curved the teeth and deeper traction between those tooth ensures higher asset availability to boost flexible performance and extend equipment life.
Spiral bevel gears are bevel gears with helical teeth situated in a 90-degree angle. The teeth were created with a slight curve to supply better flexibility and traction. Although they could be considered a hypoid equipment, they haven’t any offsets, which indicates they will not slip during procedure. This ensures smooth, reliable transmission well suited for high-speed, high-torque applications.