Ever-Power – The powerful bevel gearbox
The design of the Ever-Power range has been influenced by extremely varied applications within many industry sectors. This bevel gearbox offers been created with a specific torque/speed relationship at heart and therefore benefits from many advantages.
compact and rigid style ensures highest functionality whilst being space and weight efficient
Friction-locked suit between shaft and bevel gear
Energy-saving because of high efficiency ranking of 98%
additional cooling: oil circulation system for cooling, cooling packs with or without additional fan
extended result hollow shaft for shrink disc (with or with out shrink disc)
also obtainable in stainless steel
The EP-Series spiral bevel gearbox product line offers 7 different sizes, 6 model types, and 9 ratios, with various input-output arrangements including solid shaft or hollow bore options, along with universal mounting capability.
All of these choices are made possible by a modular design concept that starts with a cubic casing.
The EP-Series is an extremely versatile products, meeting virtually all of the technical offices requests.
EP Series Used as multipliers (Reduction ratios = 0.5 ; 0.67)
EP Series Manual slide dog clutch, including a neutral.
EP Series Exactly like ZD With manual forward neutral and reverse.
EP Series Spiral bevel gearbox with reinforced hollow bore.
Precision Spiral Bevel Gear Reducers – EP Series
Our EP-Series is a good spiral bevel gearbox solution whether for power transmitting, high torque, or powerful applications. These gearboxes feature sturdy cast iron housings, hardened bevel gears that are lapped in pairs, and robust bearings all contributing to a reliable and optimized performance.
Readily available in an array of frame sizes
Many shaft configurations
Mathematically precise common bevel gear ratios
High efficiencies 94-98%
Lubricated for life with synthetic oil
Merging these features with Ever-Power capability to customize, the EP-Series spiral bevel gearbox is a ideal addition to your machine design.
Below is an array of EP-Series gearboxes. You can find the full product line, with technical specifications and CAD models, here:
Shaft output configurations
Hollow output configurations
Spiral bevel gearboxes
Ever-Power spiral bevel gearboxes are ideal for universal use thanks to their machine-friendly structure and adaptability. The efficient and reliable top performer is available in different versions. Like all Ever-Power spiral bevel gearboxes, they are manufactured using the modern production method of ground circular arc tooth according to Ever-Power. For customers, this means greater toothing quality and precision in addition to even more quickly delivery times.
Angular gearbox with solid shaft with key
Ratios: i [-] 1.0 – 6.0
Max. acceleration torque: T2maxzul [Nm] 27 – 15300
Nominal torque on output shaft: T2Nzul [Nm] 10 – 5700
Max. backlash: j [arcmin] 10, 7, 
Max. input swiftness: N1maxzul [min-1] up to 4500
Solid spiral bevel gearboxes – compact and simple to incorporate
Spiral bevel gearsStainless spiral bevel gears
Ever-Power wide range of spiral bevel gearboxes are characterised by top quality and robust functionality by virtue of the gear housing made of cast iron. Our spiral bevel gearboxes are manufactured in four different versions. The drive and the wheel are primarily made with Ever-Power spiral gearing offering a silent, steady and efficient procedure.
Type EP may be the standard version where in fact the bedding contains strong single-row deep groove ball bearings on polished bearing seats.
Type “E” and “P” are gearboxes designed for transmitting of high torques in low revolutions. The bearings are strong conical roller bearings on polished bearing seats.
Type “L” is a particular gearbox produced according to customer requirements.
Our spiral bevel gearboxes could be supplied with up to 4 shafts, hollow shaft and with an result torque of up to 1,000 Nm and may become fitted with a engine flange with a coupling for direct installation of the motor.
The spiral bevel gearboxes are available in the following gear ratios 1:1, 1,5:1, 2:1 and 3:1 and can also be supplied as reversing gears. All spiral bevel gearboxes are lifestyle-time lubricated and can be supplied in a hygienic version with a lubricant authorized for the meals industry, with stainless steel shafts and with a rustproof yellowish chromated gear housing. If there is a need for particular shafts or flanges, we have great experience in adapting gearboxes – also in smaller figures – or in designing unique gearboxes for instance with equipment housings in stainless steel or as precision gearboxes with minimal backlash.
The standard definition of a Bevel Gear is a cone-shaped gear which transmits power between 2 intersecting axels.
Looking at bevel gears from the variations in helix angles, they may be generally classified into directly bevel gears, which don’t have helix angles, and spiral bevel gears (including zerol bevel gears), which do have helix angles. However, because of the fact that manufacture services for straight bevel gears have become rare and the fact that directly bevel gears teeth can’t be polished, making spiral bevel gears which may be polished superior with regards to noise decrease, spiral bevel gears will probably become more common in the future.
Bevel gears can be generally categorized by their manufacturing methods, namely the Gleason technique and Klingelnberg technique, which each have differing teeth designs, and presently most gears utilize the Gleason technique. Incidentally, all gears produced by Ever-Power utilize the Gleason method.
Ever-Power description: Spiral bevel gearbox
High-precision and high performance spiral bevel gearboxes from Ever-Power are used worldwide in all commercial sectors of mechanical engineering.
Our comprehensive manufacturing services and our in-home heat treatment make all of us extremely flexible and responsive. We interact in partnership with you, providing suggestions and assistance for your unique application, guiding you through concept, design and manufacture according to your own requirements.
Provides invaluable benefits for customised solutions.
Extra drive shafts and a selection of inner gear arrangements make the standard version of our spiral bevel gearbox truly adaptable. From one to three additional shafts, you will find the perfect solution.
Precision of gearing guaranteed by verifiable inspection reviews (single flank test)
Various gearbox quality classes
Numerous special options available, such as for example reinforced bearings or cooling for procedure at high temperatures
Versions for special requirements such as for example ATEX or for make use of in the meals industry
Numerous corrosion resistant finishes: aluminium, stainless steel, painting or Tenifer 30 NO treatment
The spiral bevel gearboxes for torques up to 8,000 Nm have tested their versatility and value time by being extremely precise with very low backlash and incredibly low transmission error. Silent, shock resistant, have overload capability and so are space saving.
The high precision spiral bevel gearbox is used worldwide in paper processing, food processing, automotive and specialty engineering. An “understanding” with regards to quality, diversity, longevity and reliability.
The modified helical teeth of spiral bevel gears create dependable, tooth-to-tooth traction that minimizes backlash and prevents the gears from slipping. The gears are thoroughly spaced to permit lubricants to end up being spread evenly. The spiral bevel gears in a Ever-Power gearbox are precisely adjusted via a exclusive, adjustable locknut design.
Spiral bevel gears are designed for applications that want high speed and high torque power. They can help cut consumer costs by providing long-lasting performance with reduced dependence on repairs or replacements. With spiral bevel gears, there is no need for offsets and a significantly reduced risk of overheating. Curved the teeth and deeper traction between those the teeth ensures greater asset availability to improve flexible performance and prolong equipment life.
Spiral bevel gears are bevel gears with helical teeth positioned in a 90-degree angle. The teeth were created with a slight curve to supply better versatility and traction. Although they could be considered a hypoid equipment, they haven’t any offsets, which indicates they’ll not slip during procedure. This ensures smooth, dependable transmission ideal for high-speed, high-torque applications.
Ever-Power – The powerful bevel gearbox