These provide torque multiplication and velocity reduction for the procedure of primary movers in commercial machinery. Some have integral motors while others are given with adapters for motors to become added.
From simple movement to heavy duty applications, we’ve a swiftness reducer for you.
Whether your servo program is in industrial automation, robotics, CNC machinery or automated manufacturing, everything you really need is a sophisticated, high-quality servo motor with the capacity of top energy efficiency and reliable performance. Leading semiconductor solutions from Infineon’s vast portfolio let you own it all: quality, intelligence, efficiency – and the purchase price you demand. Discover what your servo engine can achieve when you select servo motorists, microcontrollers and more from Infineon. See additional electric motor control applications within industrial automation.
A servo engine is constructed of a compatible motor coupled to a sensor that gives feedback about the position. In addition, it necessitates having a refined controller particularly made for servo motor use. As a rotary actuator, it enables precise control of the positioning, velocity and acceleration. A distinctive characteristic of the servo motor is certainly that it consumes power while rotating to the desired position and then rests upon arrival.
Servo-Worm Reducers were specifically developed for use with the most recent servo motors in applications that demand precise positioning and repeatability.
These reducers are suitable for applications in material handling, automation, machine tool, and robotics.
The light weight modular aluminum housing design permits easy machine integration, and excellent heat dissipation. A multitude of insight flanges and couplings are available to permit easy mounting of almost any servo-motor and customized flanges can be accommodated. Output configurations with pinion, hollow bore, or solid shaft can be found and may be configured for insight with motor flange, totally free input shaft, or both totally free input shaft and electric motor flange.
Our close partnerships with our installed customer bottom provided much insight to their evolving need for more high-precision right-angle gearing options.
These servo grade speed reducers are ideal for the most difficult of motion control applications. Each series includes a globoidal worm equipment mesh design in order to accomplish the torque handling capability and the highest levels of precision that our customers have come to anticipate from us. The insight design of our EJ right-angle gearbox applies the same idea of motor modularity that is common across our High Precision item family, meaning our customers and distribution companions get the same level of flexibility, product variety, and overall availability that is unparalleled within our industry.
This standard range of Servo Reducers are ideal for use in applications that demand powerful, precise positioning and repeatability. They were specifically developed for use with state-of-the-art servo engine technology, providing limited integration of the motor to the machine. Angular backlash of less than 1 arc-mins is provided standard.
They are available in four sizes (50 mm to 100 mm center distance) with input boosts to 5,000 rpm, reduction ratios from 4.75 to 52:1 and output torque capacities up to 1700Nm. A wide selection of engine couplings and mounting flanges are available for assembly to virtually all servo motors, and the hollow bore output can be used to mount result shafts, pinion shafts, or other drive elements.
Typical applications for these reducers include precision rotary axis drives, traveling gantries & columns, material handling axis drives, zero-backlash axis drives and electronic line shafting. Industries offered include Material Managing, Automation, Aerospace, Machine Tool and Robotics.
Our range of worm gearboxes is particularly suited to demanding stepper and servo electric motor applications.
The range covers:
torque ratings up to 4700Nm continuous
torque ratings up to 7800Nm peak (12,800Nm maximum emergency prevent torque)
input speed 6000 maximum
backlash right down to 0.5 arc-min
solid, hollow and robot flange output shaft options
We check the stator windings, replace bearings, repair the armature, turn and undercut the commutator, rewind the motor, dip and bake the windings and fully test all the electro-mechanical properties of your servo motor.
Our electronic repair laboratory performs repairs at component level (tachometer, encoder, resolver, hall effects or tachsyns). Feedback gadgets are altered to the correct timing, waveform form, offset angle, and voltage level.
Our in-home machine shop can repair or remanufacture damaged shafts, sleeve endbells, or restoration engine housings. Shafts are dynamically well balanced to mil specs to eliminate vibration.
State-of-the-art equipment enables us to precisely set encoder or feedback alignment and to run test the engine.
Designers generally change to equipment reducers in servopositioning applications for two reasons. 1st, many applications require much less swiftness and more torque than economically offered from a servo-motor alone. A gear reducer trades top-end acceleration, which may not be needed, for higher result torque. Servomotors typically run at 3,000 to 5,000 rpm although for small, high-power applications, some motors are wound to use at higher speeds.
Second, a servocontrolled program has optimal performance when load inertia and engine inertia are comparable. Settling-time delays often result if load inertia is certainly high compared with motor-armature inertia. Gear reducers solve this common problem, reducing reflected inertia (the load inertia seen by the control system) by the square of the gear reduction ratio. For instance, a 5:1 reduction ratio provides a 25:1 reduction in the reflected load-inertia ratio, ensuring stable system operation and optimal machine overall performance.
When high performance is necessary, one good option is integral planetary gears, where in fact the gear set is area of the actuator unit. In additional systems gears bolt on to the electric motor and are not necessarily planetary. A servoactuator gives among the highest power densities obtainable in an electric-actuator system and is useful in applications that require high torque and/or power while reducing weight and space. Standard uses include robotics, materials handling, packaging machinery, and process control.
Planetary gearheads have high torque ratings because several gears uniformly discuss the load. The mixing motion of the earth gears with the outer ring gear keeps all teeth well lubricated. An individual drop of oil using one tooth evenly redistributes over the entire gear set, which is not the case for nonplanetary equipment reducers. Planetary reducers also offer low backlash, which may be important for positioning accuracy and servosystem stability.
An integrated planetary-geared servoactuator offers all of the benefits of usual servomotors and bolt-upon planetary gear-heads with few of the drawbacks. Add-on servogearheads use a collar clamp to attach the pinion equipment and motor shaft, which causes problems for a few users. The pinion gear may mount too far in or out and reduce the mesh with additional gears. It could be misaligned, which decreases gear-head lifestyle. And incorrect fastener torque can result in failing under load. Geared servomotors without clamps get rid of these problems and boost the system stiffness. Integrated planetary-geared actuators can also reduce inertia by eliminating unneeded components. This may improve efficiency through lower RMS current and quicker establishing times.
Fewer parts also offer compact packaging compared to bolt-on reducers. Bolt-on gear-heads frequently use right-position gears to reduce the space a reducer extends beyond a machine. Right-position gears, however, require an additional group of bevel gears to help make the convert. These gears increase the solution’s size, price, complexity, and total backlash since another system is placed between your load and the motor. Usage of beveled gears defeats the advantage of a planetary gearhead altogether.
Some planetary-geared servo-motors offer additional options. For example, oil-circulation lubrication and cooling lets products operate constantly at up to 3 x the nominal torque and power rating. Oil-cooling also will keep the actuator great in high-temperature environments. Additional options include explosionproof styles, alternative components and coatings, custom shafts, nonstandard electric motor voltages such as 24 or 48 Vdc, special feedback devices, and special electrical connectors to operate with most amplifiers.
This standard selection of Precision Planetary Reducers are ideal for use in applications that demand high performance, precise positioning and repeatability. They were specifically developed for use with state-of-the-art servo electric motor technology, providing limited integration of the motor to the unit. Design features include installation any servo motors (IEC, NEMA, or customized motors), standard low backlash, high torsional stiffness, 95 to 97% efficiency and peaceful running.
They are available in nine sizes with decrease ratios from 3:1 to 600:1 and output torque capacities up to 16,227 lb.ft. The output can be provided with a solid shaft or ISO 9409-1 flange, for mounting to rotary or indexing tables, pinion gears, pulleys or other drive components with no need for a coupling. For high precision applications, backlash amounts down to 1 arc-minute can be found. Right-angle and insight shaft versions of the reducers are also available.
Typical applications for these reducers include precision rotary axis drives, traveling gantries & columns, materials handling axis drives and electronic line shafting. Industries offered include Material Managing, Automation, Aerospace, Machine Tool and Robotics.
The servo gearboxes PT complete the whole selection of our servo gearboxes that contain high-end planetary gearboxes, right angle gearboxes, hypoid gearboxes, cycloid gearboxes and also various combinations thereof. All common servo motors could be quickly installed with all sizes of our gearboxes. Our PT servo planetary gearboxes guarantee high stiffness and dependable transmission through their unique design. All band gears, world gears and sun pinions are case – hardened and ground. This provides a superb transmission quality and allows for precise positioning tasks.
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