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March 18, 2020

compact worm gearbox

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gearbox-PR5
Applying miniature gears, Ever-Power offers designed and built exclusive, high accuracy mini gearboxes that cannot be found anywhere else. Our miniature gearboxes are available in numerous configurations, including worm and wheel, cross axis helical, bevel, inline spur, and more. We are able to also provide customized micro gearboxes that were created and built to meet your specific specifications.
E mail us for the mini gearbox the application requires, or request a quote on a customized micro gearbox.
Miniature Bevel Gearboxes | Micro Bevel Gear Drives | Mini Bevel Gearboxes
Bevel Box
Miniature Cross Axis Helical Gearboxes | Cross Axis Helical Mini Gear
Cross Axis Helical
Miniature Shaft-to-Bore Worm Gearboxes and also Speed Reducers
Shaft-to-Bore
Miniature 4 Shaft Worm Gearboxes | Mini 4 Shaft Worm Gear Motors
4 Shaft Worm
Miniature Flange Worm Gearboxes | Micro Flange Worm Equipment Drives
Flange Worm
Miniature Inline Spur Gearboxes | Micro Inline Spur Velocity Reducers
Inline Spur
Compact Worm
Compact Worm
Micro Gearbox Options
Gearboxes are also known as reducers, gear reducers, quickness reducers, gear drives, and gearmotors. All terms can be used more or less interchangeably. Please note that the backlinks for our small gear drives include information on the full selection of framework sizes for that series or style.
Bevel Box Micro Equipment Drive
Our bevel container miniature gear drives are program rated for the optimum balance of functionality and charge. Torque can be balanced to meet your RPM and operating life requirements. Light-weight with low backlash overall performance (as little as 1°, with choice of 1/2”).
Output torque: up to 7 oz.-inches
Low backlash: ≈1°, option of 1/2”
Rated for input boosts to 2,000 RPM
Temperature assortment: -5° to 175°F (-20° to 79°C); optional to -40°F (-40°C)
Cross Axis Helical Miniature Gearbox
Ever-Electricity’ miniature cross axis helical gearboxes provide relatively huge levels of thrust in a compact package. They offer an result shaft at 90° from the input, and so are available in gear ratios from 1:1 to 40:1. Compact but long lasting, with machined light weight aluminum housings and hardened alloy steel gears.
Excessive efficiency: up to 88% at 1,000 RPM
Low backlash: only ≤30 arc minutes
Rated for input boosts to 4,000 RPM
“Left hand” models available
Miniature 2 Shaft Worm Gearbox
Our miniature 2 shaft worm gearmotors are engineered for ≤30 arc mins of backlash or better. Also called “shaft to bore gearboxes,” these devices provide a single input shaft that protrudes from reverse sides of the housing; output is a keyed bore. Regular one- and double-end shafts are available and supplied with keys and retainer rings. An array of gear ratios and input sizes are obtainable to meet up your needs.
High efficiency: up to 86% at 1,000 RPM
Low backlash: ≤30 arc minutes or better
Obtainable in ratios from 5:1 to 120:1
Rated for input boosts to 3,000 RPM
Miniature 4 Shaft Worm Gearbox
Every miniature 4-shaft worm gearbox from Ever-Power features precision-machined hardened steel gears, solid aluminium housings, and permanent lubrication. They offer two input shafts on opposite sides of the framework, with two result shafts perpendicular to the input shafts. Our mini 4 shaft worm gear drives deliver high efficiency functionality with low backlash.
Substantial efficiency: up to 82% at 1,000 RPM
Low backlash: less than ≈2°
Available with equipment ratios from 1:1 to 32:1
Rated for input speeds up to 4,000 RPM
Miniature Flange Worm Gear Drive
These micro flange worm gearboxes create an output at 90° from the input. They deliver superior performance in an amazing array applications and are built with small footprints, making them ideal for procedures where space is bound. They offer high efficiency with low backlash.
Gear ratios from 6.66:1 to 80:1
Substantial efficiency: up to 83% at 1,000 RPM
Low backlash: only ≤4°
Max. input speed: 3,000 PRM
DC motor option available
Miniature Inline Spur Gearbox
Specifically engineered for encoder applications, Ever-Power micro inline spur gear drives can be found in two frame sizes, and so are rated for speeds up to 3,000 RPM. Aluminium housings and stainless gears and shafts try to make these inline spur gearboxes challenging and corrosion tolerant, for your most demanding applications.
Result torque: up to 125 oz.-inches
Low backlash: less than 15 arc minutes
Available with gear ratios from 4.96:1 to 3600:1
Optional synchro cleats available
Compact Wormwheel Gearbox
These miniature correct angle worm equipment reducers deliver superior performance with huge efficiency, and show rugged structure for challenging power transfer functions. Available in three equipment ratios (5:1, 10:1, 20:1), our small worm gearboxes are built in extremely compact footprints for applications where space is bound.
90° output angle
Gear ratios: 5:1, 10:1, and 20:1
Up to 12.5 inch-lbs. of output torque
Max. input speed: 3,000 RPM
Compact footprint: 1.5” x 1.5” x 1.08”
Custom Miniature Gearbox
Ever-Power can engineer and manufacture a customized miniature gearbox to meet up your unique features. We can produce customized micro gearboxes in virtually any configuration your application requires, with output torque amounts as high as 900Nm. We are able to work from your own gearbox designs, reverse engineer a preexisting unit, or assist you to develop an all-new style that provides the performance you will need. Demand a quote on a custom miniature gearbox or contact us to discuss your specific requirements.
The Ever-Power Advantage: Little is No Big Problem
Broadest selection of small gear reducers
Greased for life
Ruggedly built
Modifications and particular ratios available
Custom small gearboxes made to suit
Input and also Output Shafts
Input and output shafts with drive crucial and retainer rings can be supplied to your specs for just about any of our hollow bore miniature gearboxes. We provide a basic option of solitary ended or double ended shafts to put together in these gearboxes. All gearbox shafts are given keys and retainer rings.
For P and PF series worm and wheel gearboxes use our P/PF gearbox shafts.
For E series crossed axis helical gearboxes use our Electronic gearbox shafts.
For F series spur gearboxes, contact our app engineers to discuss your particular needs.
We offer a broad selection of misalignment shaft couplings for in . and metric bore sizes. Inch and metric precision ground shafts can be found from stock.
Die-cast zinc casing – Various models for hand operation
Compact Worm Gearboxes
4731 to 4742, 4746 to 4767
Ideal for use with crank handle
Main physical dimensions:
P/N 4731 to 4742 40mm x 40mm x 70mm
P/N 4747 to 4767 17mm x 35mm x 42mm
Wide range of ratios from 1:1 to 30:1
1:1, 2:1 and 2.8:1 aren’t self locking, all the ratios are.
Max. output torques: 2 Nm to 17 Nm
Hand operation only
Immediate coupling between servo electric motor and worm gear is among the crucial strengths of EP worm gearmotors, which merge DC electric motor technology with exceptional durability and wear resistance. Engine and gearbox were created as you single, compact unit. Because of their reduced current pull, these gearmotors deliver considerably more accurate control of operating temperature and higher performance.
45 W to 250 W rated output power
Gearbox centre-centre size 31 mm and 33 mm
Aluminium gearbox casing
Case-hardened, tempered and ground worm
Large tin bronze worm gear
Steel shaft planetary gearboxes
Case-hardened and tempered steel gears
Low noise Range of coupling flanges
We deliver worm gearboxes, spur gearboxes and planetary gearboxes with as well as without integrated linear business lead screw / ball screw adapted to our flexible modular concept.
Based at this we are able to select a wide selection of standard customizations to meet up the requirements of varied properties that are essential for each application.
If your application takes a gearbox with some special property such as small dimensions or low weight with regards to power, high efficiency, quiet and vibration-free operation, long life, high resistance to vibration, force or temperature, integrated linear screw, or a mixture of such properties, our item range with an increase of than 1000 different standard gearboxes is most likely a good start to have the ability to deliver a product that stands out in your favor.
Compact gearboxes are high-top quality gearboxes for standard drives. The electric engine is included with the gearbox right into a single unit (the first gear is on the electric motor shaft). Individual gearboxes for connection to conventional IEC motors can also be supplied on request.
Due to the complexity of the gearboxes’ configuration, they cannot be purchased inside our e-shop. Our experts will be pleased to help you make your selection. We will be happy to send you documentation or design the right set directly, on demand.
VANE MOTORS WITH GEARBOXES
Combinations feasible with all our vane motors
Coaxial gearbox
Planetary gearbox
Worm gearbox
ATEX combinations possible
Stainless steel options possible
Special wishes possible
Ever-Power worm gearboxes possess earned a popularity to be a business benchmark worldwide. Our success came from our relentless get for top quality with state-of-the-artwork technology, all and will be offering worm gearboxes are affordable prices. High flexibility accorded through a broad choice of mounting options, shaft configurations and motor interfaces, makes the Ever-Electrical power worm gearbox the default decision for the industry. The helical-worm and the double-worm version, with or without the torque limiter, soon add up to the advantage, creating an extremely versatile drive system.
Ever-Power Worm gearboxes provide excessive torque with low swiftness gear ratio. Being simple and compact in style, these gears can achieve higher gear ratio compared to the helical gears. These worm decrease gears having screw type qualities are similar to helical gears, but its helix angle is typically comparatively bigger) and its body is normally quite lengthy in the axial direction. The gears in these gearboxes could be ideal or left-handed dependant on the purpose.
Mounting choice include universal housing, aspect flanges, foot (horizontal and vertical), shaft mounted with torque arm. Available in Solid shafts (solitary or dual), with torque arm or torque limiter.
EXCELLENT Geared Motors. Ever-Power gearboxes and geared motors will be the electro-mechanical key components for low backlash, easily running and highly dynamic drive systems.
Our high-performance gear devices are designed to withstand the toughest commercial applications.
The apparatus housings are machined on all sides and permit diverse mounting positions and applications, making them much sought after in the industry. Consequently our geared motors are often to be found as part of our customers own machines.
The smooth running of Ever-Power gear units and the outstanding load capacity of WATT teeth are achieved with 3D design backed by FEM (Finite Element Method). This tooth geometry guarantees optimum rolling contact under load.
The special tooth root design in combination with tooth helix angle, tooth depth, the materials used and surface finish maximizes load capacity. This great gearing capacity enables smaller tires to be utilized for the exact torque, and smaller gears with extraordinary power density also increase reliability. Ever-Electrical power geared motors are as a result incredible space savers.
Gearing produced with such micro-geometric precision allows the gearing perform required for troublefree rolling get in touch with to be substantially reduced and therefore the equipment backlash to end up being minimized.
Double chamber shaft seals developed by Ever-Power are used as standard in parallel shaft, shaft mounted and helical worm gears for a higher level of tightness.
Ever-Power’s modular gear technology meets the requirements of advanced drive systems:
Excellent power density
Minimum backlash
Smooth running
Diverse mounting options
Maximum reliability
High variability
Precision Worm Gearboxes plus Geared Motors
EP’s precision worm gearboxes will be designed for those more demanding applications where compact specifications, high torque, high ratio, low backlash, low sounds and long life time are required. Provided in 9 sizes, these worm gearboxes can be supplied with totally free insight shaft, with hollow bore insight shaft and electric motor flange, and double reduction combination units for slow swiftness applications. Implementing cast iron housings, high quality bronze alloy worm tires and extended life bearings, reliability and performance are the major top features of this range.
High Precision Right Position Transmission
Long Lifetime
WIDE RANGE Of Ratios
Special Surface Treatments

Are you interested in finding out about how Compact Worm Gearbox was developeded? Use the complying with url to learn.