Stainless steel worm shaft for Spinning Reel
1. OEM & ODM/ JIACAI Precision CNC machined parts2. Quickly turnover in 10-30 days based on order quantities.3. Tolerance control down to 0.001mm.4. 3-4-5 axis CNC machining, turning, milling, grinding, drilling, tapping, WEDM, laser cutting and marking, ect.5. Completed metal and plastic CNC parts with complex geometries.6. Reply you in 8 hours and quote you in 24 hours.
Stainless steel worm shaft for Spinning Reel
Factory & Manufacturer
CNC milling & turning , sheet metal fabrication, grinding, deburring, tapping, drilling, cutting, knurling, laser marking, wire EDM, CAM programming and outsource service
Stainless Steel: 303, 304, 304L, 316, 316L, etc…Carbon Steel: 1018, 1045, 1144, 12L14, 1215…Aluminum: 5052, 6061-T6, 6061-T4, 6082-T6, 6063-T6…Brass and Copper: C3602, C3604, H62, C34000Plastic: POM, PEEK, ABS, PA66, PP, PMMA etc…Titanium and more…
sandblasting, anodizing, blackening, plating, polishing, coating, knurling and more
CNC milling machine, CNC turning machine, auto lathe, grinding machine, NMRV 40 50 Worm Gearbox Speed Reducer Motor tapping machine, drilling machine, laser marking machine, WEDM machine, CMM machine and more.
STEP, STP, GIS, CAD, PDF ,DWG ,DXF etc or samples.
small order is acceptable
micrometer, thread gauges, calipers, pin gauge, projector, CMM, altimeter and more.
+/-0.01mm ~ +/-0.001mm or as per client’s needs
Ra 0.1~3.2 or as per client’s needs
assembly, logo engraving, surface finish, special package etc.
Products Show Our Service CNC Milling & Turning5 Axis CNC MachiningISO9001:2008 Certification
Our FactoryAbout JIACAI PrecisionJIACAI Precision is 1 of a global leader in the design and manufacture of custom precision machining parts. We provide custom complete turnkey precision machining solutions to thousands of customers in diverse markets throughout the world, including medical, automotive, marine, aerospace, defense, precision instrument, home appliance, electronics, machinery, oil & gas, sensors and more. Our customers have come to rely on our years of experience and expertise.Our MissionTo serve our customers with state-of-the-art machines and complete turnkey machining solutions that are both timely and within budget by maintaining an extensive design, test and manufacturing capability. To be recognized as an innovator in the field by continued investment in our people, technology, and manufacturing capabilities.What We DoWe offer customized precision machining service and solutions that help customers meet strict operational demands. With a staff of over 200 highly skilled, experienced engineers and workers, we address great capabilities in the following machining areas:CNC Milling & TurningCAM ProgrammingSheet Metal FabricationGrinding & DeburringTapping &DrillingCutting & KnurlingLaser MarkingWire EDMSurface FinishHow We Do ItSince 2001, we’ve collaborated with our customers to provide the most qualified, durable machining parts that withstand even the harshest environments. Serving a worldwide customer base, we do this with:*Over 200 full time engineers & workers on staff to optimize efficiency and cost saving*Extensive testing to get the sample and mass production right the first time*Comprehensive in-house capabilities to meet all customer needs*Over 30,000 square meters of manufacturing plant*Expert design and development for all custom precision machining parts*To better control the quality of the customized parts, we’ve invested substantially in equipment, facilities, CZPT AUTO PARTS TENSIONER PULLEY FOR CZPT COROLLA ZZE12# 16620-22011 and training. Our investments enable us to deliver every order according to specification – on time and on budget. Factory EntranceLocates in HangZhou, ChinaReception DeskJiacai Precision Hardware Co.,LTD CNC Machining CentreTolerance less than 0.002mmCNC Automatic LatheTolerance less than 0.005mm Multi-Function MachiningJIACAI Precision offers the latest in multi-function machining equipment and technology. In fact, our high quality multi-function machinery provides the most extreme precision in the industry for this specialized process. Our live-tool turning center in our HangZhou machine shop allows for lathe and mill work to be performed in 1 operation. This greatly increases efficiency while decreasing the need for handling parts and components and reducing the opportunities for errors to occur. We provide these specialized multi-function machining services for virtually any type of machinable material – producing a countless variety of parts and components utilized by numerous industries.Quality Control CMM MachineProjector InstrumentHeight Measuring Instrument Concentricity InstrumentSalt Spray Test MachineMeasuring MicroscopeQuality Inspection- Design for Manufacturing (DFM) and Production for manufacturing technical review for all of your projects.- Contract and purchaser order review.- Incoming raw materials inspection- Samples and production process inspection- Comply with relative testing certifications according to customers standard.- Final inspection and testing reports and certifications per customer requirements.Production Process: – Purchasing raw material – Do Inspection on raw material (IQC) – Make samples- Inspection samples (QC and engineer) – Sample approval by customer – Mass production (LQC,PQC) – Surface finish (IQC) – Packing (FQC) – Make Delivery (FQC)Customer Visit Welcome to our plant.We would warmly welcome customers to visit our factory in HangZhou, its a world manufacturing city which locates between HangZhou and HangZhou, only half hour driving distance to both cities. We can pick up you at the airports of HangZhou or HangZhou.
TestimonialsFRANZ from GERMANY“The parts we ordered worked perfectly for our investigation on an engineering change for a vehicle. I would like to thank for the Jiacai team”. – Volkswagen of Germany
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FAQQ: What can we do for you?A: You can come to us for Custom CNC Machining, CNC Milling, CNC Turning, Precision CNC Machining, CNC Machined parts or CNC Machining Parts. With modern CNC Machining equipments and automatic screw machines and many other secondary machining equipments, we can handle orders of up to millions of parts.
Q: Why should you choose us ?A: 1) Already served industrial leaders like Volkswagon, BMW, Cummings, IBM, CZPT and more; 2) Modern precision CNC machining with conventional machining means cost-effective; 3) Quite familiar with stainless steel machining. 4) Prompt response to you within 8 hours;5) Sales quotation for you within 24 hours upon receipt of drawings or samples; 6) Devoted to be your long-run partner not just supplier.
Q: What is our workable materials?A: We can machining both Metal & Plastics parts. Metals including Aluminum, Brass, Copper, Stainless Steel. Such as AL5052, AL6061, AL7075, SUS303, SUS304, SUS316, 316L, LY12, 65Mn, Cr12, 40CrMo, AL6063 , ST12.03,SS2331, AISI12L14, Y15, 45#, Q275, Bakelite ,POM, Nylon, Teflon and Acrylic and more.
Q: How to get a sales quotation from us?A: Please send us your part drawings or samples with your detailed requirements to us by email or fax. Then we will arrange quotation for you within 48 hours. Drawing format can be 2D or 3D like JPG, PDF, DWG, DXF, STP. We respect your intellectual property and without your written permission, 2121-2215012 Autoparts Drive Shaft Joint Kits Outer CV Joint For Lada VAZ 2121 we will never disclose your drawings and other information to any other third parties. If you have a NDA(Nondisclosure Agreement), just send it to us and we will sign and return it to you.
Calculating the Deflection of a Worm Shaft
In this article, we’ll discuss how to calculate the deflection of a worm gear’s worm shaft. We’ll also discuss the characteristics of a worm gear, including its tooth forces. And we’ll cover the important characteristics of a worm gear. Read on to learn more! Here are some things to consider before purchasing a worm gear. We hope you enjoy learning! After reading this article, you’ll be well-equipped to choose a worm gear to match your needs.
Calculation of worm shaft deflection
The main goal of the calculations is to determine the deflection of a worm. Worms are used to turn gears and mechanical devices. This type of transmission uses a worm. The worm diameter and the number of teeth are inputted into the calculation gradually. Then, a table with proper solutions is shown on the screen. After completing the table, you can then move on to the main calculation. You can change the strength parameters as well.
The maximum worm shaft deflection is calculated using the finite element method (FEM). The model has many parameters, including the size of the elements and boundary conditions. The results from these simulations are compared to the corresponding analytical values to calculate the maximum deflection. The result is a table that displays the maximum worm shaft deflection. The tables can be downloaded below. You can also find more information about the different deflection formulas and their applications.
The calculation method used by DIN EN 10084 is based on the hardened cemented worm of 16MnCr5. Then, you can use DIN EN 10084 (CuSn12Ni2-C-GZ) and DIN EN 1982 (CuAl10Fe5Ne5-C-GZ). Then, you can enter the worm face width, either manually or using the auto-suggest option.
Common methods for the calculation of worm shaft deflection provide a good approximation of deflection but do not account for geometric modifications on the worm. While Norgauer’s 2021 approach addresses these issues, it fails to account for the helical winding of the worm teeth and overestimates the stiffening effect of gearing. More sophisticated approaches are required for the efficient design of thin worm shafts.
Worm gears have a low noise and vibration compared to other types of mechanical devices. However, worm gears are often limited by the amount of wear that occurs on the softer worm wheel. Worm shaft deflection is a significant influencing factor for noise and wear. The calculation method for worm gear deflection is available in ISO/TR 14521, DIN 3996, and AGMA 6022.
The worm gear can be designed with a precise transmission ratio. The calculation involves dividing the transmission ratio between more stages in a gearbox. Power transmission input parameters affect the gearing properties, as well as the material of the worm/gear. To achieve a better efficiency, the worm/gear material should match the conditions that are to be experienced. The worm gear can be a self-locking transmission.
The worm gearbox contains several machine elements. The main contributors to the total power loss are the axial loads and bearing losses on the worm shaft. Hence, different bearing configurations are studied. One type includes locating/non-locating bearing arrangements. The other is tapered roller bearings. The worm gear drives are considered when locating versus non-locating bearings. The analysis of worm gear drives is also an investigation of the X-arrangement and four-point contact bearings.
Influence of tooth forces on bending stiffness of a worm gear
The bending stiffness of a worm gear is dependent on tooth forces. Tooth forces increase as the power density increases, but this also leads to increased worm shaft deflection. The resulting deflection can affect efficiency, wear load capacity, and NVH behavior. Continuous improvements in bronze materials, lubricants, and manufacturing quality have enabled worm gear manufacturers to produce increasingly high power densities.
Standardized calculation methods take into account the supporting effect of the toothing on the worm shaft. However, overhung worm gears are not included in the calculation. In addition, the toothing area is not taken into account unless the shaft is designed next to the worm gear. Similarly, the root diameter is treated as the equivalent bending diameter, but this ignores the supporting effect of the worm toothing.
A generalized formula is provided to estimate the STE contribution to vibratory excitation. The results are applicable to any gear with a meshing pattern. It is recommended that engineers test different meshing methods to obtain more accurate results. One way to test tooth-meshing surfaces is to use a finite element stress and mesh subprogram. This software will measure tooth-bending stresses under dynamic loads.
The effect of tooth-brushing and lubricant on bending stiffness can be achieved by increasing the pressure angle of the worm pair. This can reduce tooth bending stresses in the worm gear. A further method is to add a load-loaded tooth-contact analysis (CCTA). This is also used to analyze mismatched ZC1 worm drive. The results obtained with the technique have been widely applied to various types of gearing.
In this study, we found that the ring gear’s bending stiffness is highly influenced by the teeth. The chamfered root of the ring gear is larger than the slot width. Thus, the ring gear’s bending stiffness varies with its tooth width, which increases with the ring wall thickness. Furthermore, a variation in the ring wall thickness of the worm gear causes a greater deviation from the design specification.
To understand the impact of the teeth on the bending stiffness of a worm gear, it is important to know the root shape. Involute teeth are susceptible to bending stress and can break under extreme conditions. A tooth-breakage analysis can control this by determining the root shape and the bending stiffness. The optimization of the root shape directly on the final gear minimizes the bending stress in the involute teeth.
The influence of tooth forces on the bending stiffness of a worm gear was investigated using the CZPT Spiral Bevel Gear Test Facility. In this study, multiple teeth of a spiral bevel pinion were instrumented with strain gages and tested at speeds ranging from static to 14400 RPM. The tests were performed with power levels as high as 540 kW. The results obtained were compared with the analysis of a three-dimensional finite element model.
Characteristics of worm gears
Worm gears are unique types of gears. They feature a variety of characteristics and applications. This article will examine the characteristics and benefits of worm gears. Then, we’ll examine the common applications of worm gears. Let’s take a look! Before we dive in to worm gears, let’s review their capabilities. Hopefully, you’ll see how versatile these gears are.
A worm gear can achieve massive reduction ratios with little effort. By adding circumference to the wheel, the worm can greatly increase its torque and decrease its speed. Conventional gearsets require multiple reductions to achieve the same reduction ratio. Worm gears have fewer moving parts, so there are fewer places for failure. However, they can’t reverse the direction of power. This is because the friction between the worm and wheel makes it impossible to move the worm backwards.
Worm gears are widely used in elevators, hoists, and lifts. They are particularly useful in applications where stopping speed is critical. They can be incorporated with smaller brakes to ensure safety, but shouldn’t be relied upon as a primary braking system. Generally, they are self-locking, so they are a good choice for many applications. They also have many benefits, including increased efficiency and safety.
Worm gears are designed to achieve a specific reduction ratio. They are typically arranged between the input and output shafts of a motor and a load. The two shafts are often positioned at an angle that ensures proper alignment. Worm gear gears have a center spacing of a frame size. The center spacing of the gear and worm shaft determines the axial pitch. For instance, if the gearsets are set at a radial distance, a smaller outer diameter is necessary.
Worm gears’ sliding contact reduces efficiency. But it also ensures quiet operation. The sliding action limits the efficiency of worm gears to 30% to 50%. A few techniques are introduced herein to minimize friction and to produce good entrance and exit gaps. You’ll soon see why they’re such a versatile choice for your needs! So, if you’re considering purchasing a worm gear, make sure you read this article to learn more about its characteristics!
An embodiment of a worm gear is described in FIGS. 19 and 20. An alternate embodiment of the system uses a single motor and a single worm 153. The worm 153 turns a gear which drives an arm 152. The arm 152, in turn, moves the lens/mirr assembly 10 by varying the elevation angle. The motor control unit 114 then tracks the elevation angle of the lens/mirr assembly 10 in relation to the reference position.
The worm wheel and worm are both made of metal. However, the brass worm and wheel are made of brass, which is a yellow metal. Their lubricant selections are more flexible, but they’re limited by additive restrictions due to their yellow metal. Plastic on metal worm gears are generally found in light load applications. The lubricant used depends on the type of plastic, as many types of plastics react to hydrocarbons found in regular lubricant. For this reason, you need a non-reactive lubricant.