Agricultural HDPE LDPE film two phase extruder pelletizing line, two stage film recycing pelletizing machine, Waste BOPP PP woven bag recycling granulation device,HDPE movie recycling pelletizing device,with Compactor is mainly employed for PA, PP, PS, PE, EPE, EPS,PET,UPS,Stomach muscles Film etc.
The film material is send to compactor by belt conveyer. There is rotary cutters are installed on the cutter plate.And there is also stable cutter are installed on the side of compactory. By the high speed of rotary cutter, the film will be crushed into small pieces. Meanwhile the by the friction of rotary and cutter, cushed material will be get together by its hot to increase its density. And also the wet water will be vaporated. Together film will be send into the extruder by centrifugal force.This will increase the capacity of movie material.
Two phase machine with two display changer, so that it can fliter much more impurity. In the meantime the machine with one vacuum degassing and one particular natural degassing, then the final pellets will be far more gorgeous. The machine is with substantial functionality and higher performance.
The benefits of this device
1. Extremely efficent: the device is computerized and with considerably less electrical power consumption.
2. Particular screw design and style: We will layout the screw up to buyer different materials and the content of screw and barrel can be 38CrMoAL or bimetallic.
3. Substantial capacity: the capability of the device is about 200kg/h
4. Content arrive out a lot more stably: materials go via from the very first phase to the 2nd phase, with two monitor changer, considerably more impurity will be filterd and the substance come out from the die is not going to broken down.
five. Gorgeous pellets: two degassing technique, no air in the pellets.
6. The device wih lengthy lifestyle.
one. Large precision equipment box, higher carrying capacity, continual driving, lower noises.
two. Recently developed barrel and screw make certain better soften uniformity, reduced soften temperature and significantly higher generation.
three. For most applications, regular nitrided steel is used for barrels and screws with substantial corrosion-resistant. the strange substance can be processed by selecting two species of metals.
four. The PID meter retains the temperature regular and accurate.
5. hydraulic strain display screen changer, modifying display screen is straightforward and concluded within a handful of minutes.
The positive aspects of the compactor
1. Counter existing technology
Hight process steadiness thorugh enhanced substance intake guarantees continually higher output above a noticeably broader temperature rang
Larger flexibility and operational reliability with a selection of supplies
Enhanced throughputs with the identical plant measurement for more efficiency
2. Wise CZPTt
Remarkably effortless run many thanks to reasonable, evidently structured and simplified handing and ultramodern ergonomiic touchscreen disply.
Fewer buttons, more person-friendliness-thanks to substantial diploma of automat on including comprehensive control offers.
The proper recipe for each software-saved processing paramerter can be loaded effortlessly and conveniently from the recipe management method at the push of a button
Reduced certain power requirements thanks to a full package that includes style and procedure engineering actions including the new immediate travel for the extruder screw
Lower manufacturing expenses by means of optimised handle technology and substantial-good quality, vitality-successful parts this kind of as higher-performance motors
Additionally, the parctical vitality dispaly on your operating panel presents you a constant overvies of eenergy intake at all moments, as a result enabling you to just take specific actions to optimise intake
How the machine works
The substance is feeding into the compactor/cutter(CZPTer can decide on to use belt converyer,entire movie traction device and so on), materials is cut, combined, heated,dried, pre-compacted and buffered in the compactor/cutter. Then the very hot, pre-compracted substance will be filled repeatedly into the tangentially related extruder. This upto the Counter Existing technologies.
Then materials is plasticised and degassed in the extruder screw, next the material will be plasticised and melt in the screw, with the support of display changer, the filthy impurity will be filter, the clear substance will go although the monitor changer and into the pelletizing program
This equipment parameter
|Product NO.||Merchandise title||Quantity||Power|
|2||Φ130/28single screw extruder||one established||132kW|
|4||CZPT monitor changer program||one established||2.2kW|
|five||Φ180/ten single screw extruder||1 set||55kW|
|six||CZPT monitor changer method||one established||two.2kW|
|7||Drinking water tanke||1 established||—-|
|8||Gale dryer||one set||4kw|
|eleven||Wind transmission system||one established||4kW|
|12||Storage Silo||1 established||—|
|thirteen||CZPTal manage box||one set||—|
Belt conveyer—compactor/cutter—the first phase extruder—screen changer—the second phase extruder—monitor changer—h2o tank—gale dryer—pelletizer—wind transmission technique—silo
Compactor(Counter existing, with smart start off, a lot more materials can be deliver into the extruder) our new technological innovation can increase the capacity
Screw in the extruder, if the content is thoroughly clean, the existence of screw can be 3-four many years, some A quality substance, screw lifestyle can be five-6 many years,but if there is soften in the materil or materials is really filthy, the life of screw will be significantly short
Substance occur from the very first phase into the 2nd stage, the advantage of Two phase equipment:
1. two screen changer can filter more impurity, the stress can be decrease.
two. the capacity can be enhance.
3. Materials occur out from the die will be a lot stabily, is not going to broken down.
Water tank—Gale dryer—pelletizier
water tank: SS 304, 4000mm duration
Gale dryer: blower the water on the floor of pellets
Pelletizer: cutter the substance into little pellets
|Model||Screw diameter(mm)||L/D||Capacity (kg/h)|
|ML-a hundred/a hundred
||SJ-a hundred||100||26~33||250~three hundred|
|SJ-one hundred||one hundred||10|
|ML-one hundred twenty/120||SJ-one hundred twenty||a hundred and twenty||26~33||300~400|
|SJ-a hundred and twenty||one hundred twenty||ten|
|ML-a hundred and fifty/one hundred fifty||SJ-a hundred and fifty||one hundred fifty||26~33||five hundred~600|
|SJ-one hundred fifty||150||ten|
|ML-a hundred and eighty/a hundred and eighty||SJ-one hundred eighty||180||26~33||800~one thousand|
|SJ-one hundred eighty||one hundred eighty||
one. We offer under necessary paperwork with the equipment:
- Device layout
- CZPTity diagram
- Equipment certificate
- CZPT handbook ebook/servicing book
2. We offers one-12 months high quality assure. In the course of this interval, if the machine’s malfunction is authorized to be our obligation, we will ship the broken spare components to you with DHL courier or other way in 7 workdays following obtaining the complainant. And send out the specialists to the buyer’s manufacturing unit for keeping. All fees are in our account.
three. Following 1 year assure, If you need we can provides payable spare elements and technician’s Going to maintenance, and any broken spares we can deliver you soon as achievable.
4. We have confidence in that our quotation fulfills with your requirements and we will gladly furnish you with further information.
five. 24Hours service : Cell-139157 0571 8